How BOSC Outdoor Dining Chairs Are Made?

Today I’d like to share a Topic : How BOSC Outdoor Dining Chairs Are Made? We get a order on the BOSC Outdoor Dining chairs. This model is manufactured on commission for our client.It features a full aluminum alloy frame paired with teak slats.  Its most distinctive highlight is the border, which is constructed from regularly perforated aluminum panels.

Analysis of Key Production Challenges for Dining Chairs

BOSC Dining Chair With Arm

  • Should the aluminum panel be a single whole piece attached and welded, or divided into three separate pieces welded at three positions respectively?
  • Stamping of aluminum panel profiles requires the stamped panels to fit perfectly onto the chair frame. This not only demands highly precise drawings, but also relies heavily on the skill level of welders. Labor cost accounts for the largest proportion of the total cost of this chair.
  • Layout of punching holes on aluminum panels: since the aluminum panel forms a curved surface after fitting the chair frame, the hole layout must ensure no overlapping holes, while avoiding excessive unperforated margins along the edges.

Sampling Stage on BOSC Outdoor Dining Chairs.

Actually, the sampling stage was the most challenging phase, ranging from drawing drafting to final sample completion. We revised the design over and over again, and it took more than a month in total to finish the confirmed sample.
Simply put, the biggest production difficulty of this dining chair is bending the aluminum panels, fitting them closely to the frame and performing tack welding afterwards. Every detail matters a lot. We first carry out tack fixing with TIG welding, then conduct laser welding to fill the seams. Labor cost accounts for the largest share of overall expenses.
Nevertheless, the technical solution is workable and applicable to mass production.

Tack welding

Laser seam filling welding

Finished Product

Mass Production on BOSC Outdoor Dining Chairs.

Life never lets down anyone who lives with dedication. If we wholeheartedly resolve our clients’ issues and refine every single detail of the samples, landing bulk orders will come as no surprise.

Once color matching is confirmed and all technical parameters meet requirements, we will fabricate welding jigs and kick off bulk production.

Fabrication of welding jigs

The frames have finished powder coating.

Install teak slats

After the end client received the goods, they shared with us some site photos of the furniture after installation on site. If you also like this furniture set, feel free to Contact Us for inquiries and quotations.

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